Application Of Brass Solid Cone Full Spray Nozzle
- Place of Origin:
- Wenzhou, China
- Packing:
- Suitable Packing for Sea/Air Transport
- Payment:
- T/T, L/C, Western Union
- Material:
- SS304, SS316, Brass
- Connection:
- Male
A solid cone nozzle can improve wet gas treatment through uniform liquid distribution. Its full-cone spray increases gas-liquid contact and supports mass transfer inside scrubbers. Selection should consider spray angle, flow rate, pressure, droplet size, and tower geometry. A spray ball is mainly designed for vessel cleaning.
Why Spray Distribution Matters
Wet scrubbers remove pollutants through contact between gas and liquid droplets. Uniform spraying increases the available contact area and reduces untreated zones.
Three factors affect performance:
🌐 Interfacial area — Smaller droplets provide more gas-liquid surface area.
💧 Liquid distribution — Even coverage reduces dry sections.
⚙️ Hydrodynamics — Gas velocity, liquid flow, pressure, and residence time affect mass transfer.
These conditions influence absorption of compounds such as H₂S and HCl.
Solid Cone Nozzle Applications
Solid cone nozzles are used in spray towers and wet scrubbers where broad liquid coverage is required.
Common applications include:
- Wet gas scrubbing
- Chemical absorption
- Exhaust gas treatment
- Cooling and quenching
- Process liquid distribution
The full-jet nozzle is available in brass, SS304, and SS316. Its listed specifications include spray angles from 0° to 180° and thread sizes from 1/8" to 2". Large passages can reduce blockage, while the vane design supports uniform spray formation.
| Parameter | Consideration |
|---|---|
| Spray angle | Determines coverage |
| Flow rate | Controls liquid delivery |
| Pressure | Influences spray formation |
| Material | Depends on fluid compatibility |
| Thread size | Must match the piping connection |
Spray Ball vs. Solid Cone Nozzle
A sanitary spray ball distributes cleaning fluid over internal vessel surfaces. In spray ball tank cleaning, coverage depends on vessel geometry, fluid flow, and spray radius. Fixed and rotary sprayballs are selected according to cleaning requirements.
Gas treatment follows a different design basis. Solid cone nozzles are assessed through droplet formation, liquid-to-gas ratio, contact area, and absorption chemistry.
Nozzle Selection Steps
- Identify the pollutant — Determine the gas composition and removal method.
- Select the liquid — Check water or chemical compatibility.
- Match spray geometry — Ensure the angle covers the required section.
- Check flow and pressure — Confirm hydraulic conditions.
- Verify material resistance — Compare brass, SS304, and SS316 with the process medium.
Practical Takeaway
Uniform spray coverage can improve gas-liquid contact and support stable mass transfer in wet scrubbers. The nozzle should be matched to operating pressure, flow rate, tower geometry, and liquid chemistry.
- Confirm gas composition
- Calculate liquid requirements
- Verify spray coverage
- Check material compatibility
- Separate cleaning and gas-treatment duties
A spray ball remains suitable for vessel cleaning, while a solid cone nozzle fits liquid distribution and gas-liquid contacting applications. Proper spray geometry can support treatment performance without unnecessary liquid consumption.
Brass Solid Cone Full Jet Nozzle
Solid cone-shaped spray full jet nozzle with round impact area.
Unique vane design minimizes turbulence of the fluid to ensure uniform spray distribution and consistent spray coverage.
Large unobstructed flow passages minimize clogging and increase throughput.
Product Description
| Product Name: | Solid Cone Full Jet Nozzle |
| Material: | SS304, SS316, brass |
| Spray Angle: | 0-180 degree |
| Thread Size: | 1/8"-2" |
| Connection Way: | Male, Female, BSPT or NPT |
| Application: | High impact cleaning, Washing crushed-gravel, Washing fruits and vegetables, Spray for paper machine, Clean up oil stain |
